Welcome
to Custom Upholstery. Quality workmanship and materials are important
for upholstered furniture to ensure your upholstering will pass the
test of time. Here you will find information about upholstering and
resources for fabrics, swatches, furniture, upholstery, custom design
furniture and finishing pieces. Attention to detail and quality is
important whether you are redecorating your home with new fabric cornices
or reupholstering chairs.
What You Need To Know About Upholstered
Furniture…
Kiln-Dried Hardwoods
The type of wood used to create the frame an upholstered piece of
furniture is important for the quality of the final product. The
best quality furniture requires hardwoods. The tight graining of
hardwoods allows for pegs, screws and nails to be set securely,
reducing the likelihood of their becoming loose over time. Hardwoods
used in upholstered furniture include oak, alder and laminates that
are often used for blocks and braces. Laminates are actually stronger
than solid wood in these applications. Most wood employed in upholstered
furniture is kiln-dried. In this process, the wood is heated in
an industrial oven to remove excess sap and moisture (and reduce
its tendency for absorbing any moisture in the future), which can
cause frames to warp, swell, shrink or change shape, or to succumb
to rot or mildew.
Reinforced Joints
Joints must be reinforced with blocks or dowels for extra support
or the frame will be susceptible to loosening over time. Blocking
refers to the process of placing additional blocks of wood behind
or diagonal to joints and corners for support in areas where the
furniture craftsman believes there may be greater stress. Blocks
provide lateral support and a larger area for screws and fasteners
to set wood elements securely. This extra bracing at stress points
contributes to the lasting integrity of the frame. An alternative
to blocking is doweling.
Doweling refers to the process whereby one or two dowels are drilled,
hammered and glued into the wood at stress-points to provide extra
strength and support to the frame. Nails, screws, fasteners and
glue may also support many parts of a frame.
Spring
Systems
Once the frame is constructed, two main types of spring support
systems are installed to support the seating area. When the spring
system is finished with a top layer of padding, it is commonly called
the "seat deck".
Standard Springs
Standard Springs provide good support at a lower price. Most manufacturers
offer either sinuous springs or drop-in-springs. Both types affix
to the frame to support the seat deck. Standard springs have a formal,
very firm "sit" and only move in the up/down direction.
In contrast, eight-way hand-tied springs can move in many more directions.
Eight-Way Hand-Tied Springs
Eight-Way Hand-Tied Springs have a wide range of movement providing
a very even and individual "sit", because they move up
and down and side to side. In the construction of these systems,
the craftsman individually ties heavy gauge coils from front to
back, side to side and diagonally (eight ways) to provide the highest
level of quality, comfort and durability. This process costs more
because it is time consuming and can only be done by hand.
Padding
and Cushions
Most cushions are made of a high-density foam core that is then
wrapped with either soft polyester, feather and down, or a hypoallergenic
down substitute. Cushions and pillows are usually sewn into cotton
cases to ensure smooth upholstering.
Feather and Down
Feather and down offers the maximum comfort and softness in cushions
and pillows that most people desire and designers prefer. Feather
and down back pillows and wrapped seat cushions can always be "fluffed-up"
to maintain an attractive look. Feather and down fills and wraps
require a little more maintenance than polyester and high density-foam
but they have greater comfort, durability and resilience.
Buckwheat Hulls
Buckwheat hulls are also used as filling for a variety of upholstered
goods, including pillows and zafu. The hulls are durable and do
not conduct or reflect heat as much as synthetic fills. They are
sometimes marketed as an alternative natural fill to feathers for
those with allergies.
Fabrics
and Leathers
Tightly woven fabrics and blends tend to wear longer than light
or loose-weave natural fibers.
Leather is a durable and easy-care natural material that softens
and improves with time. To create quality leather, top-grain hides
are tanned, processed and dyed to give a certain color or look.
Tanning refers to the process in which salts are used to cure the
hide and to stabilize its shape. Dyeing refers to infusing the hide
with different color dyes. Aniline dyeing is a high quality process
that imparts color but does not disguise the natural character of
the hide. Some leathers are further treated with a pattern, texture,
or polish.
Slipcovers
Slipcovers are fitted protective covers that may be slipped off
and on a piece of upholstered furniture. Slipcovers may be removed
for seasonal change, cleaning, moving, or storage. They are sometimes
defined as "clothing for furniture." as they are tailored
just as clothing is, and are fitted loosely or snugly to the taste
of the owner or tailor.
Throw Pillows
Throw pillows serve both an aesthetic and a functional purpose.
Decorative pillows are commonly used to tie in color accents within
a room, often drawing on the colors in drapes, walls or area rugs.
From a functional perspective, throw pillows provide back, neck
and head support. The most common size throw pillow is 16 to 18
inch square. However, rectangular, circular and cylindrical throw
pillows, called bolsters, are also popular.
Upholstery
Tools
- Upholstery Needles are used to upholster furniture and come in
a variety of sizes and are usually very heavy and curved. The button
needle, which is a very long needle used to install buttons with
heavy twine through pillows, cushions and furniture backs.
- Tack Hammers are lightweight hammers used for securing upholstery
fabric to furniture frames using tacks. Usually, one face of the
hammer is magnetized to aid in placement of tacks. Once started,
the tacks are driven with the other face.
- Upholstery Regulators are upholstery tools that smooth irregularities
in the stuffing beneath the coverings. It is used to poke through
the various layers to adjust the stuffing before the final cover
is put in place.
- Stuffing Irons are used to push the stuffing into the curves and
corners of a piece of furniture. It has a narrow piece of steel
with one toothed edge to grab loose stuffing and place it in the
hard to reach spots.
- Rubber mallets are used when a softer blow is called for than
that delivered by a metal hammer. They don't leave marks and are
useful for forcing tight-fitting parts together in upholstered furniture.
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